How to Build
the Hybrid Headphone Amp
Updated October 28, 2005 for the latest PCB
a copy of the schematic handy so that you can see why the parts go
where they go. It's not absolutely necessary, but it sure makes
things go easier if you
The build philosophy here is to work from the bottom up - short parts
first, tall parts last.
The pictures below are from my Millett Hybrid that is installed
"crosswise" in a Hammond
1455R1601 case. Also, the power LEDs in this amplifier are
installed under the tube
sockets as AMB suggested in the forums.
Install the resistors and diode
RLED, R2L/R, R3L/R, R4L/R, R5L/R, R6L/R, D1, D2L/R
Remember, D2L/R is either a
J503 but NOT both.
Install the buffer sockets
must be sure to use the correct buffer in the correct socket! The
sockets are for the BUF634 or OPA551. The two innermost sockets
are for the
Intersil HA3-5002. They are not
pin compatible! Look at the board labeling
if you are unsure - each socket location is labeled with the buffer
that it supports.
If you plan on using an OPA551, solder a jumper wire between pins 2 and
6 on the
underside of the board. It will have no effect on the BUF634
Install the fuse and the polypropylene and ceramic resistors
PF1, C3L/R, C4L/R, C5L/R, C6L/R, C8L/R
Install the tube sockets
Install the electrolytic capacitors
C1, C2R/L, C7R/L, C9R/L, C10R/L
Install the potentiometer and wiring.
The board is configured for the Panasonic EV-J or ALPS RK27. You
use an off-board pot by wiring directly to the RK27 pot pads as shown
in the picture
So at this point, the board is complete. You'll need to
put it in a box, connect the
input and outputs, the power and the switch wires and the LED.
And, of course, a couple of tubes.
Once that's done, power it up and grab your voltmeter. Using the
left and right bias
test points, adjust the bias resistors (R5R/L) to around 12VDC (with a
24V power supply).
Fine tune the bias by ear (if you can hear the difference). Once
you've set the bias, dab
a little nail polish or white glue on the bias resistors so that they
will not drift.
!!!!!BEFORE YOU PLUG IN YOUR
Check the output of the headphone jack (right to ground and left
to ground) to make sure
that there is no DC on the output. A few millivolts is OK - what
you're checking is to make
sure that the output coupling caps are doing their job blocking the 12V
of DC offset from
the tubes' plates.
One of the "features" of a single power supply and large output
coupling caps is that
when you turn your amplifier on and off, the output will be unstable
for a few seconds. That
means anything from some noise to some DC offset that is not blocked by
the output caps.
Do yourself and your headphones a favor: unplug your cans before you
turn the amplifier
on or off.
OK - that's it - plug 'em in and enjoy!